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Maritime Structural Members
Project Scope
Large scale prototype parts
- Geometry Optimization
- Tooling Design
- Product Manufacturing

Geometry Optimization
Customer models were optimized with appropriate
draft to remove the master from the tooling in the de-mold
process

Sheet Metal Fabrication
Sheet metal structures were designed and
fabricated to minimize the urethane used in the
tooling for the mold to cast the finished product.
Soft Prototype Tooling
Large parts were CNC machined as the master
pattern which was inserted into the sheet metal
structure to create the cavity which formed the
finished product. Tooling size is 36” wide X 36” tall X
155” in length.

Finished Product
Finished Product
Finished Product